The Ultimate Guide to Retrofit Emission Control Device for DG Set
 Retrofit Emission Control Device for DG Set (2).jpg)
Retrofit Emission Control Devices (RECD) are crucial, frequently required, supplementary technologies for diesel generator (DG) units that capture nearly 90% of particulate matter and contaminants to comply with CPCB standards. Essential steps involve assessing DG capacity, choosing certified systems without filters or catalysts, and conducting regular maintenance to ensure compliance. In this blog, we will discuss the concept of retrofit emission control device (RECD) for DG sets, its importance,and how it can benefit both the environment and your business.
Why Install an RECD Kit?
Implementing a Retrofit Emission Control Device RECD kit greatly diminishes harmful emissions such as particulate matter CO and hydrocarbons from diesel generators guaranteeing adherence to environmental standards and preventing fines while additionally providing long-term savings via reduced maintenance costs prolonged equipment lifespan and enhanced air quality for improved health. Advantages encompass improved air quality compliance with regulations and enhanced operational efficiency rendering it a financially viable option relative to purchasing new machinery or incurring penalties.
Compliance: NGT and CPCB require that diesel generator (DG) sets in non-attainment cities must implement Retrofit Emission Control Devices (RECDs) to manage particulate matter (PM) emissions, necessitating a minimum of 70% PM capture efficiency with CPCB-recognized type approval from labs such as ARAI or ICAT or utilize gas-based generators to meet air quality standards. Compliance requires type-approved RECD such as Class-I that does not negatively affect performance.
Environment Impact: Emission control devices for DG sets greatly decrease harmful pollutants such as particulate matter nitrogen oxides and carbon monoxide alleviating their serious environmental and health effects including smog respiratory diseases and climate change. Although DG sets provide crucial backup power their emissions significantly affect air pollution.
Performance Tracking: Retrofitted emission control devices (RECDs) for DG sets include performance tracking via IoT diagnostics sensors for immediate monitoring of back pressure and temperature and on-board diagnostics (OBD) to guarantee compliance and efficient functioning, frequently with capabilities such as passive regeneration and maintenance alerts.
Longevity: Retrofit Emission Control Devices (RECDs) for DG sets generally have a lifespan of 10 to 12 years or approximately 40,000 operating hours with adequate maintenance, potentially prolonging the generator's life by alleviating engine stress caused by emissions. Their durability is enhanced by their design, featuring self-cleaning systems, and they demand minimal upkeep, needing maintenance every 500 hours or 6 months for peak operation, avoiding penalties and interruptions.
Benefits of Using RECD
Using the RECD ( Retrofit Emission Control Device ) on DG set reduces harmful emission and diesel generators. Its key benefits include in preventing penalties, improving corporate social responsibility (CSR) , boosting fuel efficiency and prolonging equipment lifespan by reducing maintenance.
Environmental Compliance & Protection
Regulatory Adherence: Guarantees conformity with CPCB (Central Pollution Control Board) standards, avoiding halts and legal repercussions.
High-Efficiency Filtration: Eliminates as much as 99.2% of particulate matter and greatly lowers (NOx) and carbon monoxide (CO2).
Air Quality Improvement: Fights against pollution, especially in city regions, safeguarding community health.
Operational and Economic Benefits
Cost-Effective Solution: Acts as a more cost-effective option for replacing current generator sets.
Improved Efficiency: Advance RECD can optimize combustion and enhance fuel efficiency.
Reduced Maintenance: Numerous models demand little upkeep (no filter changes or cleaning) and protect the engine, prolonging the machinery's lifespan.
Conclusion
Retrofit Emission Control Devices are critical in the fight against air pollution. They offer a practical, cost-effective, solution for reducing harmful emissions, ensuring regulatory compliance, and protecting the environment. By investing in RECD, businesses, and individuals can contribute to a sustainable future while enjoying the benefits of improved performance and cost saving.
If you are considering installing an retrofit emission control device or need information, consult a trusted provider to find a solution tailored to your needs.
FAQ
What is a Retrofit Emission Control Device ?
An RECD is a pollution control device installed on existing diesel engines or gensets to reduce harmful emissions, especially particulate matter, black smoke, and toxic gases.
Does your RECD meet CPCB or MoEFCV approval?
Yes, our devices are fully compliant with CPCB and MoEFCC guidelines and have undergone certification and testing through authorized government labs.
How effective is an RECD in controlling pollution?
Our devices can reduce particulate matter emissions by up to 90%, significantly cutting down on air pollutants and black smoke.
What types of engine or equipment can your RECD be installed on?
Our RECDs are compatible with diesel generators, construction equipment, earthmovers, and on-road diesel vehicles ranging from BS-I to BS-IV standards.
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