Applications and Advantages of Cleanroom Construction
With various benefits of the conventional construction procedure, modular cleanroom construction is already revolutionizing the sector. Whether it is about cleanroom design or constructing a hospital, modular construction has become one of the best choices for many. Modular cleanroom construction includes prefabricated construction building structures such as walls, ceilings, doors, floor, windows and many more. A reputed cleanroom manufacturing company constructs these individual modules or components in an offsite in a factory and then transports all the parts to the main site for final assembly.
Definition of modular cleanroom
A modular cleanroom is defined as a controlled environment that has lower pollutant levels like dust, aerosol particles, chemical vapors and airborne microbes. Primarily, industries such as pharmaceutical, biotechnology, aerospace and electronics implement modular cleanroom construction. In these sectors, it is vital to maintain particular cleanliness levels and take care of other factors such as humidity, temperature and particle count.
What are the applications of modular cleanroom construction?
Modular cleanrooms are mostly used in industries and procedures like:
- Manufacturing of semiconductor
- Manufacturing of medical and biotech devices
- Manufacturing of optical component
- Hospital clinics
- Pharma processing
- Aerospace and military
- Automotive procedures
- Manufacturing of cosmetics
The cleanroom manufacturing company creates prefabricated components and modules along with a cleanroom design that they finally assemble on the main construction site. The modules include ceilings, floorings, doors, walls, windows, air filtration systems and many more. The modular cleanroom construction starts with on-site preparation as per the requirements. Finally, experts assemble the prefabricated modules on the site altogether.
Advantages of having modular cleanrooms
Modular cleanroom construction provides numerous advantages, such as rapid construction time, scalability, cost, and flexibility in comparison to conventional methods. Modular cleanrooms have become increasingly popular among different sectors because:
- Time and cost
Modular cleanrooms are less expensive compared to conventional construction methods, as you can install the modules in less time.
- Efficient and durable
Modular cleanrooms are highly durable and strong, as the modules are well-insulated. The construction also offers a thermal wall for improving the performance and efficiency.
- Reuse and repurpose
You can relocate or even modify modular cleanrooms with minimal downtime and budget. Most of the prefabricated cleanroom design and construction is completely reusable.
- Scalability and flexibility
You can modify the modular cleanrooms for repurposing and expansion purposes with no difficulty.
Benefits of modular cleanroom construction
- Short timelines
Since the components are already pre-fabricated in a factory with site preparation, the overall time of the construction decreases significantly.
- Less or no delay
Weather becomes a major factor for traditional construction, which is not the case for modular construction. The construction of modules inside a factory setting decreases the chances of delays due to unforeseen weather.
- Decreased labor cost
In a modular cleanroom, you can use less labor, which is also essential only for on-site assembly. It reduces the overall cost of the project.
- Customized design flexibility
It is possible to create customized and highly creative designs as per the client's budget and requirements.
- Durability
The final modules have to meet the assembly regulations, which make it more robust and durable.
- Precision and quality
You can stick to the same building standards and codes in the modular construction as in conventional methods. Since there is strict control on the quality measurement, the finished product is of world-class quality.
FAQ
What future does modular cleanroom construction hold?
In the future, the industry for modular cleanroom construction is going to become more popular and grow. Its efficient and rapid construction time, with multiple applications across the niche, makes it an ideal construction process. Recently, there have been many upcoming trends in modular cleanroom construction that are concentrating on green building and sustainable practices. With new cleanroom design and other technological solutions, cleanroom construction is going to become a more durable, affordable and attractive alternative.
Bottom Line
The procedure of modular construction includes constructing and designing each module within a controlled factory setting and away from the main site. The manufacturing company built all the modules as per the necessary specifications, sticking to the standards used to construct the cleanroom facilities traditionally. In modular cleanroom construction, the company uses the same materials for all the units and completes nearly 60% to 80% of the work in a factory.
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